Large-Capacity Mango Processing Line Intelligent Machines for Juice Pulp Production
Our fully automated mango peeling and pitting system is a core component of the mango juice and pulp processing line. When processing mango raw materials, it rapidly and precisely removes peels and pits, reducing raw material loss to less than 8%. Compared to traditional manual peeling and pitting, this automated system significantly boosts production efficiency while ensuring consistent processing quality across every batch—minimizing waste caused by human error, which is critical for the seamless operation of mango juice and pulp production lines.
Model Parameters
| Product name: |
One-stop solution for mango processing line |
| Fresh fruit inlet capacity: |
500kg per hour ~ 25 tons per hour, customized |
| Raw material: |
Fresh mango |
| End product: |
Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final product Brix: |
14%~20% |
| Final package: |
Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: |
Food grade SUS304 or SUS316 |
| Warranty: |
12 months after commissioning |
| Operator needed: |
About 10~12 persons |
| Voltage: |
380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: |
Energy-saving, High efficiency, Water-saving, Stable performance |
Flowchart of Mango Processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final Products & Package Types
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main Features of the Mango Processing Line
- With 20 years of industry experience, Shanghai Gofun Machinery is a leading manufacturer specializing in mango processing lines—our core focus and flagship product.
- Our mango processing line combines robust fresh fruit processing capabilities with exceptional adaptability, handling 60 to 1,500 tons per day.
- For mango paste (a key output of our mango processing line) and similar products, we utilize sterilized bags and drums for packaging.
- Food safety is a top priority—we construct the entire line using food-grade SUS304 or SUS316 stainless steel.
- We provide a comprehensive range of packaging options: metal cans, small sachets, stand-up pouches, glass bottles, and PET/PP containers.
- Key components sourced from renowned global brands: steam valves by Spirax Sarco, and PLC systems by Siemens.
- The mango processing line features a compact, scientifically optimized design for reliability and energy efficiency.
- Designed for ease of operation and maximum safety with dedicated feeding and maintenance platforms.
- We specialize in custom-developed processing solutions for other fruits and vegetables beyond mango.
- Eco-friendly waste management converts byproducts into organic fertilizer.
Key Process of the Mango Processing Line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.
2. Elevator
This machine is used to deliver fresh mango from outside the building to inside.
3. Washing
Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.
4. Sorting
After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.
5. Destoning
Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
In our
mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a
tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process.
10. Aseptic Filling
The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.
To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities.
11. Storage or go blending
The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments.
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